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      Case Studies — case study

      Case Study: How BlueTex Reflective Insulation Transformed A Gardener’s Greenhouse for Winter

      Case Study: How BlueTex Reflective Insulation Transformed A Gardener’s Greenhouse for Winter

      One customer recently shared his experience on Facebook after experimenting with several types of insulation. In the past, he relied on double bubble reflective insulation from big-box stores, but he found that it struggled to retain heat efficiently. As he prepared for another winter with his Riga 14’ x 20’ aluminum-frame greenhouse, he decided to upgrade to BlueTex™ Reflective Insulation to see if it could improve performance.

      Background: For many greenhouse owners, maintaining stable temperatures during cold months is a constant challenge. When temperatures drop into the 30s and 40s, most heating systems are forced to run frequently, consuming significant amounts of propane or electricity.

      Type of Structure: Greenhouse (Riga with aluminum framing and 16mm triple polycarbonate walls)

      Install Date: August 2025

      Location: Mid-Atlantic, inland

      Goal: Keeping a greenhouse warm through cold winter nights

      Product Used: 2mm BlueTex™ Pro

      Install Details: To prepare for winter, he installed BlueTex™ Pro insulation on the north wall and ceiling of his greenhouse — the most critical areas for preventing heat loss. Instead of permanently fastening it, he used clamps to hold the insulation in place, making it easy to remove and store when warmer weather returns in spring. 

      Finish: The BlueTex™ was installed so that the foil was facing in, toward the interior of the greenhouse and the heat source. The customer plans to take it down in spring, when outdoor temperatures are stable, and reinstall it next winter to continue reaping the energy savings. While he noted that BlueTex costs more than traditional double bubble insulation, the superior materials and performance have already proven well worth the investment.

      “BlueTex is more expensive than double bubble, but so far it seems to be worth the extra cost, and it looks like it will help throughout the winter.”

      Results: He immediately noticed key differences between BlueTex and the double-bubble insulation he had used before. 

      Within weeks of installation, the results spoke for themselves.

      “Last spring, when I was using double bubble, and temps dropped to the 30s and low 40s at night, my heat (vented propane) would come on numerous times per night. Now, this fall, with temps already dropping into the 30s and low 40s, my heat has not come on once.”

      That’s a dramatic difference — a clear indication that BlueTex™ was helping retain more radiant heat overnight.

      The customer also noted that his brick floor, which absorbs and radiates heat, worked even more effectively with BlueTex in place. The improved thermal performance created a more stable growing environment, helping seeds sprout within just 3–4 days and producing healthy, vigorous seedlings early in the season.


      Interior of the greenhouse
       Interior of the greenhouse photo
      Insulated interior of the greenhouse
      Bluetex insultation used in greenhouse

      Interested in improving your greenhouse’s performance this winter? Learn more or request a free sample here.

      Case Study: Indoor Volleyball Court

      Case Study: Indoor Volleyball Court

      Each case study offers unique conditions that make it especially interesting to discuss. In the case study we first identify the problem and the expected outcome. Then, after BlueTex™ is installed, we determine the ways it solved the problem.

      Background: This customer owns an indoor volleyball gym that is used for training, practice, and games. Over time the ceiling insulation faded, cracked and fell apart. In this particular building, the ceiling takes a beating when the building is in use, so the customer was looking for a strong material that could withstand being hit but also something that looked nice and brightened up the roofline. This customer was not looking for any heat-blocking benefit from BlueTex™, so creating an air gap between the roof and the foil side was not a requirement for this special application. 

      Type of Structure: red iron PEMB

      Install Date: October 2022

      Goal: Repair roofline of old, falling down insulation

      Product Used: 6mm 50" Wide BlueTex™ Supreme

      Install Details: First, all of the old insulation was pulled down and the roof was bare. This isn't always necessary when you're covering old insulation with BlueTex™, but because of how he was attaching it, our customer needed the roofline bare. After some trial and error he found that the Gorilla® brand construction adhesive worked best to adhere the thicker 6mm to the metal roof. He added lines of adhesive so that each piece of BlueTex™ would be glued in about 3 places (either end of the panel and in the middle). Then he installed 50" panels of BlueTex™ directly to the metal underside of the roof, in between the purlins, pressing for about 30-60 seconds to form the bond between the adhesive and the BlueTex™. Again, he was not looking for the radiant barrier benefit from our product, so the air gap between the metal and the foil was not needed.  The seams were taped with 3" wide vapor barrier foil seam tape.

      Finish: The white side was facing down, toward the inside of the volleyball training facility. The bright white finish made the space look new again and he chose to leave it uncovered and unpainted. Remember, you can cover or paint BlueTex™ if you're looking for a different interior aesthetic. 

      Results: The customer said even though it required some extra steps over a conventional installation, he was very pleased with how easy BlueTex™ was to work with and how strong, sturdy, and tear-proof it is. He also really likes the look of the white side of the BlueTex™ insulation inside and said it brightened up the space more than he imagined. The BlueTex™ continues to hold up well while the gym is in daily use!


       

       

      Case Study: Man Cave Garage Conversion

      Case Study: Man Cave Garage Conversion

      Each case study offers unique conditions that make it especially interesting to discuss. In the case study we first identify the problem and the expected outcome. Then, after the BlueTex™ is installed, we determine the ways it improved the problem and, in some cases, even some unexpected benefits that came from the installation.

      Background: A man cave hangout in North Carolina needed a way to keep the building comfortable year round and stop condensation from forming inside after the building had been in use. The customer is a veteran and he uses this space for hobby and recreation, so keeping the inside nice and clean and free of moisture was important. 

      Type of Structure: metal-framed metal building

      Location: North Carolina

      Install Date: July 2022

      Goal: Cool down the space in summer and help keep the cold air in when portable A/C was in use; stop condensation from forming in winter when the metal got cold and people were inside hanging out.

      Product used: BlueTex™ 2mm Pro 62" Wide  

      Install Details:  The BlueTex™ was installed vertically (up and down) the framing inside the metal building. The customer also used BlueTex™ inside his roll up garage door. He used our double-sided tape and trimmed off the excess. 

      Finish: The foil side faces the exterior metal to block radiant heat gain during summer, and the glossy white side faces in to the shop for a finished and brighter look inside the building. BlueTex™ is easy to wipe clean and can even be painted! Plus, the 2mm Pro created a new interior surface that can stay above dew point to control condensation on those cold nights. 

      Results: This customer was able to keep his space comfortable as needed, when needed by using BlueTex™ inside the building. 

      Case Study: Swap Meet/ Flea Market Building

      Case Study: Swap Meet/ Flea Market Building

      Each case study offers unique conditions that make it especially interesting to discuss. In the case study we first identify the problem and the expected outcome. Then, after the radiant barrier foil is installed, we determine the ways it improved the problem and, in some cases, even some unexpected benefits that came from the installation.

      Background: A flea market/ swap meet building in South Carolina was looking to cut down on the summer time heat gain while still preserving the finished look of a white ceiling for a more professional look. This was a perfect use of our Foil + White BlueTex™ Radiant Barrier to cut down on the heat inside and keep it looking nice for business. 

      Type of Structure: wood-framed metal building

      Install Date: July 2017

      Goal: Keep the building cooler in summer for customers and vendors, but still have a nice finished look.

      Product Used: Single-Sided Radiant Barrier Foil + White

      Install Details: The building has a corrugated metal roof on top of wood purlins. The walls are finished with drywall. The area above the foil was empty and acted as the air space to reflect heat back out of the roof.

      Finish: The foil was stapled across the bottom of the purlins for a seamless look in some areas. This method resulted in a greater white area for a more professional finish. Other areas the foil was run up and over the purlins and secured by staples.

      Results: Immediately the customer (and the vendors and shoppers) noticed a noticeably cooler building and the white brightened up the space nicely too!